Disruptive wear-resistant technology: Titanium carbide breaker and grinding wall liners reshape crushing efficiency
Release time:
2025-03-17 08:53
Against the backdrop of the mining and aggregate industry's continuous pursuit of cost reduction and efficiency improvement, steel-based titanium carbide composite cast liners have been officially put into commercial use. Titanium carbide inlaid liner The technology reconstructs the wear-resistant system of the jaw plate and the crushing wall, successfully solving the industry's problems of high wear, high downtime, and high consumables in cone crushers, and achieving full life-cycle cost control of the crushing system.
▶ Wear-resistant strengthening system
TiC alloy matrix is melted in key wear areas such as the fracture zone at the edge of the liner and the vertical impact surface of the material, with a microhardness of HV3200, which improves the wear resistance by 400% compared with traditional high-manganese steel liners, Titanium carbide inlaid liner The single-set service life exceeds 2500 hours.
▶ Intelligent operation and maintenance revolution
The annual replacement frequency has been reduced from 9 times to 3 times, and the unplanned downtime is controlled within 72 hours.
Titanium carbide inlaid liner The processing cost per ton has decreased by 35%, and the investment in technological upgrading can be recovered within two years.
▶ Green production compatibility
Reduce the amount of waste liners by 75%, and the annual carbon emission reduction of a single equipment is equivalent to planting 340 fir trees.
With the large-scale application of titanium carbide composite technology, titanium carbide crushing walls/titanium carbide jaw plates are expected to drive down the per-ton production cost in the aggregate industry by 8%-12%, providing key technical support for the construction of green mines.
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The main products of Duma Machinery include: rolling mortar wall, crushing wall and material dividing plate of cone crusher; jaw plate, side guard plate and pressing strip of jaw crusher; lining plate of ball mill, autogenous mill and other equipment; plate hammer and impact plate of impact crusher; hammer head, screen strip, lining block and other wear-resistant alloy steel parts of metal crusher.
Contact Information
Jiangxi Duma Machinery Manufacturing Co., Ltd.
Address: No.15, Jinhui Road, High-tech Zone, Yushan County, Jiangxi Province
Mobile:13957606188
Telephone:0793-2238555
Mailbox:ceo@dumajx.cn
Chinese website:Duma. Website Wear parts. Website
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