Three core principles for configuring crusher equipment spare parts and accessories
Release time:
2025-04-04 08:08
In the mining crushing field, reasonable Crusher Equipment Spare Parts and Accessories Management can reduce unplanned downtime by 70%! By establishing a scientific spare parts classification system, enterprises can optimize inventory capital occupation while ensuring the continuity of production.
Common spare parts types divide operating parts into three areas. The goal of establishing crusher spare parts inventory is to minimize the possibility of prolonged downtime...These three categories of crusher spare parts are as follows:
Critical Spare Parts
Critical spare parts are usually general-purpose spare parts that can be used in multiple parts of the crusher. Once these crusher equipment spare parts are damaged, it will lead to prolonged downtime. For example: V-belts, bearings, conveyor components, and tie rods are common examples of critical spare parts.
These crusher spare parts need to be reserved and stored on site, and enough time needs to be reserved for production and transportation.
Operating Spare Parts and Consumables
These Crusher Equipment Spare Parts and Accessories Usually wear out according to a predetermined schedule. Usually, these parts will be replaced on a planned date. Communication and collaboration between operators, purchasers, foremen, and suppliers also need to be arranged. Crusher castings (such as crusher jaw plates, liners, cone liners, and impact crusher plates), screens, and wear-resistant hammers are examples of operating spare parts.
All crusher spare parts need to arrive on site in time when needed. Therefore, you usually also need an effective procurement plan, and you need to reserve some in the warehouse Crusher Equipment Spare Parts and Accessories . Of course, if you have a good cooperative relationship with the supplier, you should ask them to reserve some crusher castings in their warehouse. Duma Machinery can also provide such services.
Capital Spare Parts
As the name suggests, capital spare parts require a large cash outlay to purchase and are rarely used. Usually, you can know well in advance that a certain part will need to be replaced. As much as possible, these crusher replacement parts should be replaced in suitable repair facilities to minimize exposure to the external environment and the risk of contaminating other important parts. In some cases, these major repairs will also be carried out on site; however, it should be understood that in this case, logistics costs (the cost of transporting parts, tools, and/or manpower to the site) may increase significantly.

Unless winter ice roads (or other extreme conditions) restrict vehicle access to the site, end users do not need to stock these parts before crusher replacement part failures and/or planned replacements are imminent. Again, communication is key; suppliers usually do not stock these parts, so advance orders may be necessary to ensure parts are in place when needed. For certain specific crusher casting manufacturers, advance ordering and customization may be the best option to ensure timely supply of parts.
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